Rust repair

Rusted through?

Sills, arches and floors. Where the rust has gone through the metal we cut it out and let in new steel rather than filling over it, then seal and paint.

No. 0419Example job card
A typical jobIllustration: a rusted sill cut open on an older green 4x4 with fresh steel welded in
What we do
  1. We go over the sill or arch with a screwdriver to find how far the rot really goes, because it is always further than the bubble in the paint.
  2. The rotten steel is cut out back to clean metal and a new section is welded in, shaped to the original line.
  3. Welds are ground flat, the seam is sealed, and the bare metal is coated so rust cannot start again from behind.
  4. Then it is painted to match and the underside is protected.
Cut out and welded in

Filling over rust looks fine for a few months and then it comes back through. So we cut the rotten steel out back to clean metal and weld new in, which is more work and the only way it stays fixed.

Illustration: a rusted sill on an older green 4x4 before repair, the rot bubbling through the paint
Before
Illustration: the same sill with new steel welded in, sealed and painted to match
After
What to send us
  • Two or three photos of the damage, taken in daylight if you can.
  • The make, model and colour, or the paint code if you know it.
  • Your postcode.

What will it cost?

Rust is wear rather than an accident, so it is nearly always non-insurance work.

Send us a photo of the worst bit and we will tell you what it needs.

In their words

Excellent work! My car had rust which had gone through the metal, now all fixed and can't even tell there was damage, friendly and efficient service, highly recommended

A customer, on Preferred Mechanic
Where we work

Ipswich, Hadleigh, Capel St Mary, Stowmarket, Woodbridge and Felixstowe, and the rest of Suffolk and surrounding areas.

The six jobs